Showing posts with label horn. Show all posts
Showing posts with label horn. Show all posts

Friday, May 1, 2009

Fixing Fixing Fixing

As often happens here at Castle Kvernmo, we have recently run into a veritable moped apocalypse. A steady trickle of things breaking, bending, and rattling off has rendered all of my bikes unridable. (Oddly enough Rosanna's bike is still running strong with nary a flaw.) As I am currently one of the elite persons rich in time and poor in finances, I had to get a bit creative with my moped fixing approach.

First up, the Hercules. This bike is usually a fairly rock solid bike but lately has been showing the results of my daily abuse. I recently noticed that the brake pull rod was bending.

Here's a picture of the poor guy:
janky4

As you can see, the rod has been bent due to two things,
1. My vigorous and often excessive use of the rear brake
2. The lack of a proper pivot piece in the brake arm.

When the brake is pulled the rod needs to stay in a straight line and still allow the brake arm to pivot independently. The pivot piece was never on the brake plate when I bought the bike so I just went without. As you can see, it wasn't a good idea.

So, it's time to make a new piece. The proper way to do it would be to machine something out of aluminum. However, I'm trying to fix it now, not later, so I improvised. After putting around my shop for a while I found a section of brake line that had come out of my doomed Chevy van. It's sort of thick metal and I decided it was worth a shot. So I dremeled the ends and drilled a hole, and voila! a new pivot.

Before:
janky2

After:
janky1

I also worked on the Pinto a bit and got the cdi to work with lights and a horn! Check out the video for more on that...

Janky fixes from Joel Kvernmo on Vimeo.



Also, apparently I broke my stabilizator.
janky7